Just a month ago, KTM issued a worldwide recall on its Adventure bikes because the ABS modulator and wiring harness could potentially come into contact with each other. Now, the same issue is hitting the KTM 690 Duke, and affects the bikes from the 2012-2016 model year.
As was the case with the previous recall, if the ABS modulator and wiring harness come into contact, and the wiring harness becomes frayed, it could cause an electric charge to be conducted through the ABS modulator, which would eventually overheat and melt the unit.
This can obviously lead to the brakes failing, and as such KTM dealers are being advised to inspect the routing of the wiring harness, and if necessary take corrective measures. A securing grounding cable will also be installed.
KTM has issued a worldwide recall for several of its Adventure models because of a faulty ABS modulator and wiring harness, which affects certain units of the 2016 KTM 1190 Adventure, 2016 KTM 1190 Adventure R, and 2016 KTM 1290 Super Adventure lineup.
KTM says that through its investigations, it has determined that deviations in the assembly process can cause the wiring harness and ABS modulators to touch and rub together, which can cause the brake line to conduct electricity.
This only occurs if the wiring harness is frayed, and is in contact with the ABS modulator, but as a result, the electric charge can cause the brake line to overheat and melt, which can lead to a failure in the brake system.
The Suzuki GW250 is getting recalled, due to water being able to get into the wiring harness at the rear brake light switch connectors, which could possibly corrode the brake light switch.
The issue only affects certain 2013, 2015, and 2017 model year machines – for a total of 1,890 units in the recall.
Suzuki Motor of America has issued a massive recall with the National Highway Traffic Safety Administration (NHTSA), which affects 68,344 motorcycles. The range of bikes varies considerably (full list after the jump), but the recall stems around the same electrical issue.
According to the recall paperwork, Suzuki’s recalled motoryclces have a defect in the circuit board for their regulator/rectifier power module, which as a result may not charge the battery sufficiently.
Honda has a fairly massive recall going for various iterations of its Honda Shadow cruiser model. In total, 22,142 motorcycles are affected by the Honda Shadow recall, ranging from 2010 to 2016 model years.
At issue is an engine vibration that may cause the bank angle sensor wire to rub against the wire harness joint connector. This can result in a loss of the sensor signal, which in-turn can cause the engine to stall and pose a safety hazard.
It isn’t too often that we see a recall that affects only the law enforcement edition of a motorcycle, but that is the case here with the NHTSA reporting that 44 of the 2012 & 2013 Kawasaki Concours 14 that are in use by law enforcement officers need to be recalled for an electrical issue.
As you may know, police interceptors are outfitted with a bevy of additional electrical system, and in the case of the Kawasaki Concours 14, the extra accessories may cause the bike’s main 30 amp fuse to blow. In addition to this, the added wiring harness for the police equip may chafe, which could result in a short-circuit, which again could cause the main 30 amp fuse to blow.
Yamaha is recalling certain 2009 Yamaha VMAX motorcycles for excessive electrical resistance in the ground wire from the accelerator position sensor (APS) and throttle position sensor (TPS). The issue, which affects 700 motorcycles, could cause the wrong signal to be sent to the bike’s ECU, resulting in an unstable idling speed, and in-turn an unsafe idling speed could precipitate a crash. The issue only affects VMAX’s built between June 2008 and March 2009.